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Tru Tech Grinding Units

The unique design of the TRU TECH Perimetric Grinding Units removes the need for manual alignment. A part being ground can be removed from the regulating roller, inspected, and returned by hand without any additional setup or recalibration. Part repeatability is maintained within millionths, with concentricity held to the same level of precision.

The design allows grinding of various shapes and forms across a wide range of materials. Diameters as small as .001” and up to 5” can be accommodated. Value-added features help reduce setup time and increase production efficiency, while consistent, tightly held tolerances make TRU TECH grinding units a strong solution for high-precision applications.

TT5000

With a 5” wide regulating roller supported by a solid carbide spindle, the TT5000 grinding fixture has maximum rigidity for superior surface finishes and repeatable accuracy guaranteed to within 0.000030” (<1 micron) run-out.

Capability

  • Profile grind, plunge grind, peel grind, in-feed and thru-feed grind
  • Concentricity: < 0.00003” (less than a micro) without indicating

Features

  • Standard 5” wide regulating roller supported on both outer ends by a solid carbide spindle
  • Single work blade required for all part sizes, 1/8” and up (blade height can be adjusted during operation)
  • Variety of carbide-tipped work blades, stop arms, bearing arms, wrenches included
  • Tooling for parts up to 200mm in length, optional tooling for longer parts
  • Dressing arbor/attachment for diamond and CBN grinding wheels
  • Pivotable work blade allows for dressing of the work blade and regulating roller without removal of any components
  • Modular design allows for maximum flexibility when mounting fixturing
  • 1/4 horsepower, variable-speed motor and controller
  • Machine can be mounted (controller not shown) to a standard sine base
  • Adjusted during set-up, feed-rate can be controlled
  • Computer-controlled for complete integrated and safety interlock.
  • Sine-bar mounting ensures precision location while allowing for rotation of the unit

Options

  • Roller widths of .500”, 1.00” 2.00”
  • Thru-feed centerless grinding package
  • Single or dual point diamond dressing for vitrified/conventional wheels
  • Wheel dressing attachment
  • Magnetic chuck-adaptable sine base
  • Variety of regulating roller widths and spacers

PP8000

The PP8000 ultra-precision grinding fixture is both versatile and extremely accurate. With a 3” wide regulating roller, it’s guaranteed to less than 0.000030” (< 1 micron) run-out. This grinding unit is an ideal solution for round tooling and cutting tool blanks where concentricity and roundness are critical.

Capability

  • Profile grind, plunge grind, peel grind, in-feed and thru-feed grind
  • Concentricity: < 0.00003” (less than a micro) without indicating

Features

  • Standard 3” wide regulating roller supported on both outer ends by a solid carbide spindle
  • Single work blade required for all part sizes, 1/8” and up (blade height can be adjusted during operation)
  • Variety of carbide-tipped work blades, stop arms, bearing arms, wrenches included
  • Tooling for parts up to 200mm in length, optional tooling for longer parts
  • Dressing arbor/attachment for diamond and CBN grinding wheels
  • Pivotable work blade allows for dressing of the work blade and regulating roller without removal of any components
  • Modular design allows for maximum flexibility when mounting fixturing
  • 1/4 horsepower, variable-speed motor and controller
  • Machine can be mounted (controller not shown) to a standard sine base
  • Adjusted during set-up, feed-rate can be controlled
  • Computer-controlled for complete integrated and safety interlock.
  • Sine-bar mounting ensures precision location while allowing for rotation of the unit

Options

  • Roller widths of .500”, 1.00” 2.00”
  • Thru-feed centerless grinding package
  • Single or dual point diamond dressing for vitrified/conventional wheels
  • Wheel dressing attachment
  • Magnetic chuck-adaptable sine base
  • Variety of regulating roller widths and spacers

Star SU delivers world-class gear cutting tools, advanced coating technologies, and engineering expertise that help manufacturers improve precision, productivity, and performance. Driven by decades of innovation and global expertise, we engineer complete solutions that support the evolving demands of gear manufacturing worldwide.


5200 Prairie Stone Parkway
Suite 100
Hoffman Estates, IL 60192 USA

Tel. (847) 649-1450
Fax. (847) 649-0112